2015 -Suma Park Dam: Design and Construction Challenges

Paul Southcott, Tim Griggs & Jamie Campbell

Suma Park Dam is the principal water supply dam for the City of Orange in central NSW. The 30m high single curvature concrete arch dam has a High A consequence category and required an upgrade due to an inadequate spillway capacity. To maximise the benefits of this major capital works, the Council also sought to increase the storage capacity and modernise the outlet works to help supply the rapidly growing population of the city.

Challenges that needed to be overcome to develop an affordable and safe solution included: very high flood inflows; limited freeboard; a highly stressed arch with a narrow crest width; poor access to the toe and right abutment; and a saddle dam located on a deeply weathered foundation.

Innovations incorporated into the design of the works included: Monte-Carlo based modelling of the flood hydrology that better estimated the design inflows resulting in a significant reduction in flood upgrade requirements; precast parapet crest units that incorporated crest widening to improve constructability; an anchored toe block to ensure the toe of the arch is stable; an upgrade to the stilling basin; and an auxiliary spillway incorporating Fusegates at the saddle location designed only to operate in floods in excess of the 1;1,000 AEP event with minimal loss of storage.

Construction of the works is now well underway. A number of challenges have been overcome during the construction stage including a re-design of the auxiliary spillway to use Fusegates and discovery of Naturally Occurring Asbestos (NOA) on site. Construction of the upgrade works is expected to be completed by the end of 2015.

Keywords: Concrete arch dam, flood upgrade, pre-cast, fuse gates, anchoring.

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